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BEARING DAMAGE ROOT CAUSE ANALYSIS

MASTER CLASS

FACILITATORS

MR. KHURRAM SHAHZAD

INTERNATIONALLY CERTIFIED TRAINER
PREMIUM BENEFITS?
  • Get 1 free root-cause bearing damage analysis report free of cost after the training worth 1,000 USD.
  • After the training - Get free of cost technical RCFA consulting for three months in case there is any bearing damaged at your plant site.
  • You will receive damage analysis report formats to write reports later by yourself.
  • You will get bearing load calculation software excel based for industrial fan applications.
  • - You will get a damage analysis catalog [soft copy]. PDF
  • - You will get sample reports for your reference.
  • - You will get the complete original copy of the presentation and training material so that you can later conduct the same course for your employees or team members.
  • - You will receive the copy of the ISO standard on bearing root cause damage analysis.

      • 1. PROGRAM OBJECTIVES

      This is an advanced level rolling bearing technology course offered with premium international ISO Standard content delivered by a qualified, experienced, and internationally certified master trainer.
      This training program will help the participants to transform themselves into bearing damage analysis experts who can easily conduct complex and complicated bearing root cause damage analysis by themselves and save millions of dollars worth of failures & downtime at their plant sites.
      In this course, participants will get an advanced understanding of the functions of bearings concerning rotating equipment, its installation, its performance, major signals/symptoms of failure, and principles & practices of predictive maintenance. Participants will use the knowledge gained in this course to minimize bearing damages in equipment thus reducing downtime and cost; performing regular preventive maintenance on equipment, and quickly responding to bearing-related equipment and system failures.
      The course discusses the modes of bearing failures in equipment’s root cause analysis, how to check root cause and what methods are available to eliminate them to not occur in the future again. This course will help participants to improve the performance of rolling element bearings in all applications.

      2. WHO SHOULD ATTEND

      1. Condition monitoring technicians and engineers
      2. Rotating equipment, maintenance, and reliability engineers
      3. Maintenance personnel & supervisors
      4. Workshop supervisors
      5. Maintenance engineers, Assistant Managers/Mechanicals
      6. Technical staff involved in bearing mounting, dismounting, and bearing maintenance.

      3. PROGRAM BRIEF

      This It is a two-day program specifically designed for engineering professionals who are interested in transforming their maintenance activities in relation to rolling bearings. They will learn to improve the machine life cycle by improving the life expectancy of the rolling element bearings.
      By producing increased operational performance, bearings contribute to the machine staying productive and efficient for a long time. All in all, the plant will be more profitable and reliable as a result of the improvements.
      After you learn how to do root cause damage analysis of the bearings, you can prevent problems and damages from recurring in the future. This will save you a lot of money and maintenance expenses.

      4. KEY TAKEAWAYS

    • By participating in this training, participants can become experts in bearing root cause damage analysis. They will be able to save millions by eliminating the major causes of unplanned machine downtime.
    • As soon as downtime is reduced, availability will skyrocket.
    • Instead of chasing failure modes, the maintenance department can focus on development.

      • KEY BENEFITS OF THE PROGRAM

      1. Get 1 free root-cause bearing damage analysis report free of cost after the training.
      2. After the training - Get free of cost technical RCFA consulting for three months in case there is any bearing damaged at your plant site.
      3. You will receive damage analysis report formats to write reports later by yourself.
      4. You will get bearing load calculation software excel based for industrial fan applications.
      5. You will get a damage analysis catalog [soft copy]. PDF
      6. You will get sample reports for your reference.
      7. You will get the complete original copy of the presentation and training material so that you can later conduct the same course for your employees or team members.
      8. You will receive the copy of the ISO standard on bearing root cause damage analysis.

      KEY FEATURES OF THE PROGRAM

      1. This course aims to help students understand how common bearing failures occur, their causes, and what they can do about it.
      2. They will be able to independently analyze any damaged/failed bearing and conduct RCFA without the assistance of an external consultant after attending this session.
      3. Reports on bearing damage analysis will be written using the correct technical terminology.
      4. The machines will be more reliable as a result.
      5. This course will teach you how to mount and dismount bearings correctly
      6. During this course, you will learn how to make shafts according to ISO standards in order to avoid loose or tight fittings.
      7. Bearing lubrication and troubleshooting will be covered.
      8. As a result, you will be able to choose the right bearing for the right job.
      9. You will be able to identify bearings from their sizes to their basic designations.

      PROGRAM BRIEF

      INTRODUCTION

      Course, trainer & Participants Introduction
      Pre-assessment - Testing

      BASIC BEARING KNOWLEDGE
      Bearing basic knowledge
      Bearing designation system

      FITS & TOLERANCES
      Shaft Fits & Tolerances
      Housing Fits & Tolerances
      MOUNTING / DISMOUNTING
      Mounting & Dismounting Techniques
      Errors & Troubleshooting

      LOAD PATH PATTERNS
      Normal load path patterns
      Abnormal load path patterns

      WHY - WHY ANALYSIS
      Damage methodology
      Damage modes - Classification

      DAMAGE MODES
      Surface & subsurface initiated fatigue
      Adhesive & abrasive Wear

      DAMAGE MODES
      Moisture Corrosion / Frictional Corrosion
      Fretting corrosion / False Brinelling

      DAMAGE MODES
      Excessive Voltage / Current Leakage
      Overload, Indentation by Debris & Particles

      DAMAGE MODES
      Forced & Fatigue Fracture
      Thermal Fracture

      DAMAGE MODES
      Recap of all damage modes
      Practice Session - Sample Inspection

      CLOSING SESSION
      Video Testimonials
      Post Testing. Feedback. Certificates

      TRAINER PROFILE - KHURRAM SHAHZAD

      Khurram Shahzad is a mechanical engineering professional & M.B.A, having 22 years of work experience in the corporate industry in Pakistan & Europe. Currently, he is serving as Country Manager - Pakistan at RKB Europe, a Swiss-bearing manufacturing company present in more than 60 countries globally.

      In the past, he has served at SKF, Tuwairqi Steel, and Mughal Steel in senior positions as plant manager, project manager, maintenance manager, production manager, application engineering specialist, technical sales, design & development.

      He has traveled to Asia, the Middle East & Europe for business & professional growth. He has completed specialized training from abroad including; Application Engineering level-I from SKF Thailand, Bearing housing maintenance from HFB Germany, Laser Alignment from Easy Laser-AB Sweden, Bearing maintenance tools from BEGA special tools Holland, & Bearing failure analysis from SKF Thailand & RKB Switzerland.

      He is not only teaching bearing damage analysis but also has conducted onsite bearing root cause damage analysis at more than 200 industrial clients with hands-on experience. The major application of bearing damage analysis is; motors, pumps, compressors, vibrating screens, kiln, raw mill, roller press, conveyors, crusher, preheating fans, cooler fans, rolling mills, feed mills, textile machine applications & many more.

      He has the distinction to conduct training sessions in almost all major industrial segments & organizations across Pakistan. This exposure makes him a specialized trainer, having in-depth knowledge & engaging delivery of the training content.

      He specializes in creating rapport with participants within a few minutes to engage them for a better learning experience. That's the reason that participants not only learn the concepts but also enjoy their sessions at the same time.

      He has been teaching training courses; bearing basic knowledge, bearing designation system, bearing fits & tolerance, bearing system design, bearing lubrication management, maintenance management, maintenance strategies, bearing life calculation, laster alignment, bearing mounting & dismounting techniques, and above all Bearing Root Cause Damage Analysis to the participants coming from, cement, steel, sugar, textile, fertilizers, refineries, power/energy, and food & beverages.

      Major training clients include; Fauji cement, Askari cement, Bestway cement, Attock cement, Kohat cement, PepsiCo, Millat tractors, Millat equipment ltd, Mughal steel, Century paper & board Mills, ICI Pakistan, Servic shoes, PARCO, K-Electric, BioTech ltd,

      During the training session, he always asks to bring the damaged bearings so that the bearing damage analysis can be done then and there for the quick learning of the participants. In Pakistan, he is considered to be an authority in conducting bearing root cause damage analysis across industrial segments.